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How to effortlessly unscrew the Bulgarian nut tightened “tightly”

It happens that when working with a grinder, the clamping nut fixing the abrasive disk on its spindle is spontaneously tightened so that it is impossible to unscrew it with a specially designed key. Usually this happens when a working disk "bites" or it breaks.
The nut on the grinder tightened

People use a variety of ways and fixtureshelping to unscrew such a "stubborn" nut. Someone just tries to heat it, someone resorts to using a powerful gas key, and some are not too lazy to weld steel bars to the nut, for which it will be easier to unscrew it. And not always such tricks help.
Tricks for loosening a nut on a grinder

The method proposed below allows you to unscrew the nut stuck on the spindle of the grinder, without the use of any special devices and its additional processing. It works, as is customary to say, 100%.

In order to unscrew the nut on the grinder you will need:
1. A piece of sheet metal with a thickness of approximately 0.8 mm.
2. Vise.
3. Pliers.

What you need to unscrew the nuts on the grinder

The work itself is performed in the following order:
1. Remove the disc clamped in the grinder, simply breaking it with your hands.
Jammed disc grinders break

2. Use a pair of pliers to remove abrasive residue around the nut.
Remove remaining disc with pliers

3. Clamp a sheet of iron in a vice.
Clamp a sheet of iron in a vice

4. Turn on the grinder and, sawing a metal sheet along its edge, produce part of the abrasive remaining under the nut. If this method of removing it seems uncomfortable or dangerous, then you can cut the abrasive with a regular file.

Cut out the abrasive under the nut

After this, the nut is loosened easily and usually by hand.
Unscrew the nut

You can remove the remaining non-abrasive central part from the grinder spindle and change it with a new one.
Removing Disc Remains

This method of unscrewing the clamping nut grinder stuck on the spindle allows you to unscrew it quickly and, most importantly, is absolutely safe for the tool. He does not require any excessive mechanical influences on the grinder, capable of breaking its gearbox or locking mechanism.

You can see in more detail how to effortlessly unscrew the tightened screw on the grinder in the video below:

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42 commentary
Guest Yuri
On a large grinder tightly jammed the clamping nut. The disk is metallic diamond. Not new! And warmed, and clamped with a meter wrench, and carried it to the workshop. Do not turn away. I didn’t want to beat, I feel sorry for the gears of the gearbox. He spat, cut off a small angle grinder 2 opposite sectors from the nut, a rectangle turned out. He turned away easily, the adhesion area decreased. New nut - 150 rubles.
but I forgot that the shafts of grinders can rotate in different directions,

I offer again a hundred if you find such a grinder! )))))
(Only, this time, a hundred - not for demagoguery, but for the real model of the grinder, whose shaft, if you look at the end face of the spindle (in a circle) rotates clockwise!)
Technical they are metal, with diamond coating. It is called white on black - "diamond cutting disc". Specifically presented disk for cutting tiles

And that is why they can not be placed with a metal edging on the hub to the gearbox?)))))) Or can not the picture to the gearbox?
Technical they are metal, with diamond coating. Called white over black - "diamond cutting disc"Specifically presented tile cutting disc

find at least one cutting, or this cleanup circle arrow and send you a hundred dollars!))))))


The dispute is lost, loot on the barrel aggressive

Petals yes, you won’t put it, but I forgot that the shaft of the grinders can rotate in different directions, so that the wrong petal will fly apart from the centrifugal forces.
Let's define the terms:
There are circles
1) diamond (in your photo),
2) metal cutting (They are not metal))))),
3) stripping (they are also sometimes called peeling. But it’s correct - just “stripping”, because the main application is stripping of welds! They are the same as detachable, only 6 mm thick)
4) petal. (The fact that they, too, can clean something, does not change their name))))
There are still a lot of different ones. But here we are talking about what is affected)))

And yet .... And on which side is the metal edging of the hub in diamond?)))))) ...
Okay, let's go .... Let's talk about the "unwanted" ...))))
And are there petal arrows?)))) And why the hell are they there? You can’t put them in another way .... And the picture there, by the way, is usually turned to the grinder, isn’t it?))))
So, I won’t give a hundred bucks! ))))
Well, steel cutting wheels are almost all directional, let's get 100 bucks.



And from the sweep directional flap

Abrasive, if it can be directed, it is in connection with the production technology, but it is unlikely that such a technology exists., All are the same.
Boratik, find this arrow at least on one cutting-off or cleanup wheel and send you a hundred dollars!))))))
... That's interesting .... Can those who believe that the abrasive wheel can be directed explain why, from their point of view, this focus can be determined?)))))
an interesting question, but it seems to me, such a drive has no direction, then for beauty
Borate
Valera, but what about the direction of rotation of the disk? It is indicated on the "picture" and will be correct if the "picture" is out ??
Do not worry, take a hammer drill and put in hammer mode with a drill 6 or 8 into the hole at 45 degrees and all the problems.
Why a sheet of iron and a vise. Everything is much simpler. When chopping a disk, break off large pieces. Turn on the grinder and insert this piece into the slot between the nut and the washer. Cut the rest of the circle and unscrew the nut without difficulty. Just let it cool.
Like anyway, I never thought of that)
Then I would hold the sheet with my knees!) In a vice, you can just tighten the nut and unscrew
Why such difficulties? I always had enough Swedes.
still need to look for a vise and a piece of tin. and so it seems clearly came up with.
I make it easier if it sticks in the case if I didn’t put the paper circles. I take the nail by 120, drive it into the board, turn it and saw, after breaking the circle to the base. Everything is unscrewed by itself and you don’t need any files and iron.
always do that
Well, along the way, and for you too .. Once I read to the end, then figure out who you are)))))))
A really working topic. I got it like this when there was nothing at hand and the disk went on. I couldn’t do anything on our own. The partner showed me.
Serun Detective only registered and immediately spoiled.
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like with the grammar was fine, but here a bunch of mistakes.
This is the rail =)))
****....
Are you so self-critical about yourself? smile
*** Comment deleted for profanity.
I had a nut tightened only once, when I bought a grinder and no one knew about it. I put the disc in, tightened it and started cutting. And I also didn’t know how to cut. In short, the disk crumbled. When trying to unscrew the nut, the latch broke. Dismantled the gear trying to pinch the gear axis. But she’s a contagion round and turned all the time. I also tried to saw, but it didn’t work. I had to warm on gas. That's when he warmed up, then easily unscrewed. Since then, in the first place, I have not tightened the nut, and secondly, I have been laying a gasket out of cardboard. And for many years, there have not been any problems with loosening.
And I also lubricate the point of contact with the nut with graphite grease, personally verified.
You can also cut the bottom nut from 2 sides to the size of a wrench.
Everything is very correctly described. I had it like that. But to exclude the option of "biting" the disk, you need an extra ring under the nut. And not from cardboard, but from brass or bronze. The so-called sliding washer. Always since then unscrews easily. I forgot already and think about it
then you can cut the abrasive with a regular file
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I'd love to see how you do it.
Squeeze the gears in a vice? Yes, you are my friend a barbarian. You break off the disk with your hands or a flat disk to the nut and then turn on the grinder and not about an 8 mm piece of iron, and with a piece of a metal saw you very quickly grind off the rest of the disk.
I didn’t hear any more delirium. When you make a circle, make a washer on the nut from thick cardboard and do not tighten the nut with a wrench. Only with your hand and without fanaticism. All disc replacement is unscrewed by hand - if it breaks and bites a little more effort
Article for morons!
You need to put a thin circle of cardboard before puffing and there will be no problems
Well, firstly, not 8 mm, but 0.8 mm
secondly, a thin cardboard, worn each time with the disk on the side where the disk does not have a metal ring, allows 100% to avoid such burning of the disk.
and in general, if there is a metal ring on the disk - it must be put with this side to the grinder
there is a special nut that is twisted and unscrewed by hand
It’s easiest and smarter than breaking the old disk to unscrew the four screws of the gearbox, clamp in a vice with a planetary and unscrew the nut with a gas wrench, everything else is from the evil one!
I didn’t know, it’s interesting, I always put it on the outside, it’s just this piece of iron. There was no time to delve into it) Let us, Valery, life hacks and knowledge of the Bulgarian
I checked this method, I couldn’t unscrew it once with anything, even tore off the lock of the axis of the grinder. He grinds off with any piece of iron of suitable thickness, then the nut is unscrewed very easily
"The method proposed below allows you to unscrew the nut stuck on the grinder spindle, without the use of any special devices and its additional processing."
"In order to unscrew the nut on the grinder you will need:
1. A piece of sheet metal with a thickness of approximately 8mm.
2. Vise.
3. Pliers. "Well, then modify the file or brush. I would suggest a CNC machine.
8 mm sheet ????????????
Something does not fit with the words from the video.
Wedges, usually a metal (diamond) wheel after intensive work on concrete !!!
The pipe wrench in these cases helps ALWAYS and EASY. (If the latch is not broken in the grinder, of course).
Just a couple of minutes ago I was surprised in another topic that someone needs a key .... Just in case, I’ll write here how to put circles correctly so that the key is not needed:
1. After setting the circle, fix the spindle with the button and tighten it. NOT A KEY! And just by hand, gently taking the whole five (if it is a small Bulgarian), or gently over the edge (if large). The nut itself tightens when the wheel “brakes” on the workpiece. Tightening is necessary so that the nut does not loosen while the circle rotates "idle", AND ONLY FOR THIS !!!
2. There is a metal edging on the wheel hub. For thin cutting wheels, it is usually only on one side! Correctly put the circle - with the edging to the support washer, with the abrasive - to the nut! This is an important point! No need to stupidly put a circle "picture up" - a picture (label) is needed to display information. Read it BEFORE INSTALLATION. Therefore, there is no need to put a circle so that the picture is on top.))). And, most often, if you put it as I said, the picture will be turned to the defense.))).
Well, God be with her. But you never need a key !!! You can always easily remove the circle, simply by hand, rotating it itself in the direction of loosening the nut. I will explain, for those who do not know:
The friction force in the metal-metal pair is much lower than the friction force in the metal-abrasive pair. With this, I think everyone agrees ??? So, when you put the above method, the circle can "stick" only to the NUT. He slides on the puck !!! And when you rotate it, he pulls the nut along, unscrewing it !!! (And do not try to turn the washer held by the lock, as when installing the "picture up"))) And it is enough for him to move the nut by a fraction of a millimeter so that the clamp loosens!
Sorry ... I thought that everyone knows, or almost everything ....
bullshit

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