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How to gently repair a wire without tools

put the heat shrink tube on the connection

Today, almost everyone uses headphones or chargers, the wires of which quite often fail for various reasons. It is unreasonable to buy a new device because of a broken wire, as it can always be repaired, even if there is no soldering iron on hand. Let us consider how this can be done so that the place of repair is not "conspicuous".
torn wire

In order to repair a broken wire, you will need a sharp knife and a piece of heat shrink tube corresponding to the color and diameter of the wiring. Shrink products are sold and they are quite inexpensive in comparison with the new device.
heat shrink tubing

Repairing a simple two-wire wire is as follows:
1. Pass one of the ends of the torn wire into a heat shrink tube and advance it further along its length.
put on the wire

2. Using a knife, cut the insulation between the veins of both ends of the torn wire and spread them apart from each other.
cut wire core insulation

3. At each end of the connected wires, one of the cores is made 1-2cm shorter than the other
make one core shorter than the other

and with a knife they clean its tip from isolation. This must be done carefully, holding the blade of the knife at a slight angle to its surface, otherwise it may damage the wiring of the core.
remove insulation from the core

4. The wiring of the connected cores, "fluffing", is divided into approximately equal bundles,
share the wiring harness

which spread apart from each other.
bred wiring bundles to the sides

5. Combine the "crosshairs" of the divorced bundles of wires of the connected cores
combine wiring conductors

and fingers neatly and tightly twist them together.
twist the strands together

6. The second, unconnected and uncircumcised vein is applied to the connected one, at one of its ends mark a place about a centimeter from the twist made,
note where to remove the insulation of the second core

and, starting from this place, they remove the insulation from it with a knife.
remove insulation from the second core

7. The same amount of insulation is removed from the second end of the unconnected core.
remove the insulation from the second end of the core

Too long wiring conductors cut off, the length of the "tails" for twisting should not exceed about 1.5 cm.
cut too long wiring

8. Connect the second core of the wire in the same way as the first, dividing the wiring of its ends into bundles and twisting them tightly.
connect the second core

9. Lay the "pigtails" twist the wires along the wire in the opposite direction to each other. As a result of twisting the cores, a decent distance is excluded on the wire, eliminating contact between them.
wire connection

10. Carefully start the heat-shrink tube put on in advance on the wire to the connection.
put the heat shrink tube on the connection

11. Heat it with a lighter, not allowing the flame to touch the wire, and not holding it too in one place on the surface of the tube.

The result is a reliable connection between the two ends of a torn two-wire wire, neat and not too noticeable.
refurbished wire

You can, of course, use electrical tape to isolate the cores, but it will be difficult to achieve such an aesthetic appearance of the connection with it.

Video how to gently repair a wire without a soldering iron
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20 comments
Yeah, nichrome loop.
PTFE firing under the hood is highly desirable.
I didn’t try with a soldering iron, but at the factory we had special kilns similar to wood burners.
Cold soldering is a non-drinker that looks quite decent in appearance, but actually has poor contact.
Quote: Korolev
I burn telephone noodles and thin Chinese wires

These can be burned, side cutters sometimes tear the vein, and ftoroplastovy burn under the hood is highly desirable.
And the electrician told me about the "cold soldering"
Wires of a serious section are possible, thin are more difficult. smile
The Chinese sells tubes with solder. You insert the ends on both sides, heat it with a lighter and you're done.
MGTF I always just clean with a scalpel or knife.
I also use MGTF with a scalpel, but I burn the telephone "noodles" and thin Chinese wires with a soldering iron.
And sometimes, which can be pulled, I twist as they twist the "vole" (P-274). There, steel wires are tied to a knot, and then it all turns into copper. Here you can also simple stranded. It turns out hard. And single-core - as I wrote above. You won’t tear it up either.
Quote: Babay_Mazai
stripping wires like this with a blade is also bad - current-carrying conductors are cut.
With a certain skill, without cutting a bit to the veins, it is possible with a knife. MGTF I always just clean with a scalpel or knife.
And the electrician told me about the "cold soldering". In short, at the ends of the connected wires, you need to do twists so that three ends are obtained at each end of the wire. Then we connect these ends to each other and then we twist this whole thing together. It is difficult to say, but you have a good imagination, understand.

So, such a twist is really very strong, you can’t tear it apart with your hands, rather the wire will tear. And the contact there is very good.
The simplest, I would say.
By the way, "under heat shrink" twist always do wrong. I bend the bare ends 90 degrees approximately in the middle, “hook-cross” the bent ends, and then wrap each protruding end around the “oncoming wire” towards its insulation. So the twist is "not sticking out sideways", and its thickness does not exceed the thickness of the wire with insulation ...
Here's something like this:
And even a piece of film from the bag, which was used to rewind the wires, and then tore its ends and tied them up like a bandage on a finger!)))). So far, so I’ll come there with electrical tape ...
It turns out that all my life I work with wires WITHOUT TOOLS! ))))
in the field when pressed
I had to use a patch from the first-aid kit as electrical tape! smile
How to gently repair a wire without tools
I think it would be more correct to "How to make a simple twist of the wire!" smile
Heat Shrink - Nafig! Give the blue electrical tape !!!
There is nothing in this material that can be classified as homemade. This is more from the category of "Exchange of experience"
One hundred years ago, the head of the radio circle in the house of pioneers instructed - forget this stupid practice - to remove the insulation with your teeth. Because whenever you are, the wire may be energized and aha! By the way, correctly, heat pipes should be seated with a hairdryer. A special installation, it’s kind of building but small and with a narrow nose, well, or building. And yes, stripping wires like this with a blade is also bad - current-carrying conductors are cut. Well, maybe just like that - in the field, when pressed, then all the means are good.
stationery knife, lighter ... - is it without tools?

And if without, the teeth were torn off by isolation, and the order was twisted.

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