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A simple way to restore the edge of the end flap disc

restored disk 3

When stripping hard-to-reach fillet welds with a grinder, it is very convenient to use flap end disks (or, in other words, circles). The edge of such a disk consists of overlapping petals of soft abrasive (sandpaper) glued to each other and, thanks to this, it perfectly reaches the connection surface of parts welded at an angle to each other.
end flap disc

The only trouble is that with the active use of the flap disc, its soft abrasive edges wear out relatively quickly and it becomes impossible to effectively use the circle for cleaning fillet welds.
disc edge wears out

However, there is a simple and witty way to "restore" the edge of the lap circle, allowing at least twice to extend its use precisely for cleaning the corner welded joints. All that is needed is a grinder with a grinding wheel, with the help of which they simply grind the supporting base (plate) of the blade circle by about 16 mm.

need to grind the base of the disk

The work to restore the edge of the blade disc is not complicated, but requires caution and accuracy. It is performed as follows:
1. A circle with "worked out" petals is firmly pressed on the edge of the workbench so that about half of the circle is on weight.
the petal wheel is pressed to the workbench

2. Turn on the grinder and gently touch the grinding wheel to grind the material of the support plate of the blade circle evenly over its entire circumference.
grind disk plate 1

grind disk plate 2

3. As a result, the sharpened edge of the flap wheel acquires an additional length and can be operated again about the same time as it worked before recovery.

reconstructed flap disc

restored disk 2

restored disk 3

Here is such a simple and, most importantly, working way to restore the functionality of the edge of the petal circle. It is important not to forget to put on a respirator and protective gloves before work, as when dusting a fiberglass or plastic disk plate, a lot of dust is generated. After this dust gets on unprotected skin, it begins to itch strongly and for a long time.

Video how to “reanimate” the edge of a petal disc
[media = https: //youtu.be/gw_CadtFMEo]

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3 commentary
Quote: Korolev
The idea is good, but I would try to grind a spinning disk! smile

This thought came to my mind too ... If I need to do this, I would put the circle on the emery “inside out” and then cut it off with a grinder (new, with a “square edge”, a clean 6-millimeter one, for example ...., or an engraver. ..
Or, I would fix one grinder, and work, would be another ...
And further...
No need to remove the protection ... It interferes, strange as it sounds, only to amateurs ... If you know how to use it, protection never hurts ... An additional handle - sometimes it interferes, and protection does not restrict access ...
I myself actively use such circles ... But here ... Something "did not enter" me ...))))
When cleaning the welds, the grinding wheels are always used first ... (That's why when working with metal, I like to have three 125 grinders on hand - with a cutting, cleaning and flap ...) “Petal” is used after them, and only in those cases when the welding seam needs to be cleaned clean ... to make it "invisible" ... In this case, basically its plane works, and only in the inner corners - the edge ... In any case, the percentage of work with the edge is negligible ! The plane wears out even faster.
Unless, the author of the method, feels a bad angle when working with a grinder, and even on a plane, the circle does not touch the workpiece with the entire working plane, but only with the edge ...
The idea is good, but I would try to grind a spinning disk! smile

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