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How to repair the TV remote control yourself

remote control

The most common malfunction of the remote control is the weak reaction of its buttons to pressing or, in general, the lack thereof, even if brand new batteries are inserted in the device. This happens because in the small gaps between the buttons and the remote control body, moisture and particles of fat constantly get from the surface of the skin of our fingers, which over time form pollution that interferes with the console working normally. Consider how you can repair the remote control of the TV, thoroughly cleaning the contact plane of its buttons and giving them, in fact, a pristine condition.
idle remote

To repair the remote control, of course, it is necessary to disassemble. To do this, remove the battery cover from it, unscrew the self-tapping screw connecting the parts of the remote control case (if it is present in the structure) and separate them from each other.
remove the cover from the power compartment

unscrew the fixing screw

At the same time, in order not to scratch the plastic of the product, it is not recommended to pick the latch between the parts of the case with something metallic. It’s better to try to pick it up with a fingernail, and if that doesn’t work, then use a thin plastic pick or a special plastic opener for mobile phone cases.
disassemble the body with a fingernail

disassemble the case opener

After disconnecting the parts of the remote control case, the board and the rubber substrate with the tabs of the buttons are removed from it.
board and backing

On the back of the substrate, a conductive rubber disk having a thickness of about 3-4 mm is built into each button.
conductive disks on a substrate

In order to repair the remote control for sure, you need to clean the board and both sides of the substrate together with conductive disks.
How to clean the remote control board
It is recommended to clean the board with isopropyl alcohol, which, unlike, for example, medical alcohol, does not contain water at all.
isopropyl alcohol

Cleaning is usually carried out with a cotton swab, but it is better to use a toothbrush, since SMD components can be present on the surface of the board, which can be broken by catching with cotton wool. Removing contaminants from the contact surface of the remote control board is very simple: it is first abundantly moistened with alcohol,
pour the board with alcohol

and then vigorously brush with a toothbrush, leaving no untouched places.
brush the board

After treatment with a toothbrush, the surface of the circuit board is additionally wiped with a cloth moistened with alcohol.
wipe the board with a cloth

The brushed board shines and looks like new.
cleaned board

How to clean the remote control pad
The rubber substrate of the remote control is cleaned in two stages. At the first stage, it is simply thoroughly washed with a soap solution, water and the same toothbrush.
wash the substrate with soap

At the second stage, conductive disks of buttons located on the substrate are cleaned. Usually, if the discs are dirty, then their surface looks glossy. The task of cleaning is to remove this gloss coating from them and return them a matte shade.
uncleaned discs

For this, the surface of each disk is alternately treated with light touches of zero sandpaper. At the same time, for convenience, the substrate is held by hand so that one of its fingers serves as a support for the disk.
sandpaper processing

If the house has a small vice, then the work can be significantly accelerated by holding a pencil in them and using its end end as a support for the disks.
After cleaning the board and substrate, the console is assembled in the reverse order of disassembly, and its performance is checked.
remote control assembly

Health Check
Whether the repaired remote control is working or not, you can check if you assemble a very simple test bench. For its assembly, the TSOP reception sensor is inserted into the holes of the solderless prototype board, 5V power is supplied to its contacts, and an LED is installed between its positive and output contact in the board.
remote control stand 1

remote control stand 2

If the remote control button works properly, then when you point it at the TSOP sensor and press it, the LED lights up brightly. In this way, check all the buttons on the remote.
remote control

If you are not too lazy and clean the remote control of the TV or any other device according to the recommendations given above, then its buttons will work without "misfires" and from the slightest pressing, and the remote will be brought almost to the factory state.
refurbished remote control

Detailed video on how to repair the TV remote control
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27 comments
R555
to see what's inside ?!
No, not to be unfounded, arguing that today's circuitry has gone far ahead of your notebook! xaxa
I say, it started ... And your spouse did not ask what is happening? Why the total disassembly of working remotes ?! Who else dismantled their remotes and how many pieces, in order to see what's inside ?! Confess! xaxa
Ivan_Pokhmelev
Here are quite modern schemes and description of foreign-made remote control
Please forgive me generously, but I followed your link a little further:
Remote controls for TV TC-21F1 ... PANASONIC EUR501310, EUR501315, TNQ10464-4D13 original remote control for TV ... Product price: 980.00 ⃏ * Original Panasonic remote control EUR501310 already discontinued. At the indicated price, we offer a fully (!!!) compatible EUR501315 remote control also from Panasonic.
Yes, you yourself should have noticed that the circuits are made with "blue"! Hooked, disassembled 3 more remotes, and only in one, which is already more than 10 years old. I found two 5 mm IR diodes connected, oddly enough, in parallel through an SMD-shn transistor, and even under the red glass! sorry
Quote: R555
And the Chinese are smarter, and all this was collected on one chip and received the same range of the remote control, the width of the radiation angle and the duration of the batteries?
The point is not in the mind of the Chinese, but in the fact that the sensitivity of remote control receivers could increase.
As promised, I show the first disassembled remotes that turned up by the arm.

This is a remote control from an old JVC camera. The camera, which is about 20 years old, still works fine. And I’m not going to throw it away, although my ex-wife told me that it’s a shame to shoot such an old thing. And this is "old stuff", when YOURSELF WHO had no digital video cameras, was able to shoot cartoons, automatically shoot slowly proceeding processes such as plant growth, opening buds "time compression". And you can mount the footage right in the camera using this remote control. And recording sound in a Hi - Fi Stereo camera. And a lot of lens lens enlightened. Glass Lenses. And not like in some modern ones. Z fixed plastic lenses xaxa My neighbor just gave me such a camera when her sound disappeared a month after the purchase. He was sent to the studio and sent away under warranty. But that is a different topic.

So, this remote control has fallen range. It can be seen that so far I have thrown an additional electrolyte. Range increased. Therefore, it will still be necessary to replace the degrading LED. This is what I said earlier. I know what I am saying.

The power supply for this remote control is not 9 V, but 3 V, as in modern ones (3 V lithium battery, as in a computer). It can be seen on the board that there is a fairly powerful key - a transistor, an electrolytic capacitor in the power circuit and a ceramic or, rather, a quartz resonator.

What do you think, the Japanese are fools and could not do without these "excesses"? And the Chinese are smarter, and all this was collected on one chip and got the same range of the remote control, the width of the radiation angle and the duration of the batteries? xaxa
Ivan_Pokhmelev
The fact that there are remotes with less current (and such, of course, exist), irrelevant
I apologize, I repeat my question:
What are we talking about remotes? From the last century?
It seems that if once there were remote controls with large currents of IR diodes, today this is no longer relevant, and in the light of the specific article discussed, it does not apply! scratch
Well, it started, everyone began to disassemble their consoles, to see what's inside ... They'll start to drive the wives out of the house. REMOVE! Soon I will show my collection of disassembled.
R555
And instrumental measurements, excuse me, bullshit
Yes of course:
Burn directories, and my notebook in a gold frame and on the wall
xaxa
It does not matter to what voltage the remote control remains operational. It is important in terms of the issue under consideration that with fresh batteries, the pulse current through the IR diode can reach 0.7 ... 0.8 A. The fact that there are remotes with a lower current (and such, of course, exist) does not apply .
I don’t know how anyone, personally, I have all the remotes from all the electronics that are in the apartment, they have been working for 1-2 years without replacing the batteries, especially if there are alkaline batteries. And instrumental measurements, sorry, garbage. It is impossible to accurately recreate the intensity of use of one or another remote control. And you also cannot know the duty cycle of pulses, it is different for different remotes. In short, the actual duration of the remote control is several times longer than with a continuous discharge of the battery. This is described in the literature. And checked by me. boss not only on the example of remotes.
Ivan_Pokhmelev
for 3 volt battery
Perhaps I’m wrong, but two AAA batteries do not remain 3-volt for a long time, usually the remote control starts to "dull" when the voltage drops below 1.5-1.7 V, no? By the way, as instrumental measurements show, the capacity of an AAA alkaline battery rarely exceeds 1.0 A * h scratch
If you wash the remote control with alcohol, it will no longer work, I am silent about washing the closing contacts of the buttons and sandpaper with a detergent, this is generally a gun.

There should be a conductor on the black pads of the buttons, you can close the contacts even with your finger if they are salty enough from sweat.
But how to process the black pads - PENCIL! As a result, we get a thin layer of graphite, which will perfectly close the contacts. But the pencil is needed precisely from graphite, and not modern poop. If not, take the battery rod calcined over the gas, the acid evaporates during frying.
Of course, before applying graphite, you can wash everything, but you don’t need sandpaper.

The LED can be seen by the camera of any phone, as already said. Good luck.
I’m kind today, so I’ll tell you. 3 reasons ... But no one knows xaxa (except me) that ....
Possible reasons why the remote control may not work (from simple to complex): 1. The appliance itself is not turned on (TV, fan, etc.), 2. Perhaps you mistakenly took the remote control from other equipment, 3. The batteries in the remote control are low
xaxa
Ivan_Pokhmelev
The 2SD1328 transistors, which are widely used in modern remote control systems, switching infrared LEDs, also have 1 A.
Maybe I watched inattentively, but I did not find any transistors, let alone drying electrolytes, either in the photo in the article or in my remote control! By the way, in those remotes that you and the R555 are talking about, and the power was 9V, I wonder if they are still in everyday use today? scratch
30% is a sufficient supply. In addition, R555 does not claim that everywhere 1 A, he writes: "But the current is not small, up to 1 A! Maybe." A little bust, but the current order is correct. If we look at the remote control circuits, we will see that an IR diode, a resistor (1 ... 1.5 Ohms) and a transistor are connected in series (for a 3-volt battery). 1.9 ... 2 V drops on the diode,> 0.3 V on the transistor, 0.7 ... 0.8 V remains on the resistor, that is 0.7 ... 0.8 A on one ohm. The pulse duration is microsecond, the charge of the electrolyte is enough.
Another thing is that these diodes maximum allowable surge current 1 A
And you, I apologize, always use electronic components to the limit? What are we talking about remotes? From the last century? Here, on purpose, I just disassembled the working console from my TV, the microcircuit is a drop and one 3 mm LED, no transistors were found! I am already silent about the power of the batteries! smile
Quote: Korolev
in that remote control 3 IR diodes

That's just they are included in series. Therefore, it does not matter how many there are, at least 100.;)
Another thing is that these diodes have a maximum permissible pulse current of 1 A, and the manufacturer can not use this mode. The 2SD1328 transistors, which are widely used in modern remote control systems, switching infrared LEDs, also have 1 A.
Therefore, Elyashkevich (and R555) correctly indicates the order of the pulse current, but really no competent manufacturer will do more than 0.7 A.
Do I not know what current in the pulse flows through IR diodes in the TV remote controls
Let me ask, what kind of TVs, in particular, UPIMCT or even the ULPSTI?
What is written on page 129
On page 129 it is written that in that console there are 3 IR diodes, a power amplifier with 4 transistors and another voltage doubler on VT2! For especially gifted traffic controllers: the first radio stations were on ships! And the first Soviet mobile phone:
Unified apparatus (UNA) - a military field telephone, was produced at the Lenin Radio-Telephone Plant since 1928. UNA produced two types: UNA-F and UNA-I.
boss
KorolevYou are always right, but not in this case. I told you that I worked as a regulator of color TVs. And the OTC controller too. And the telemaster too. Repair or tune the telly for me like 2 fingers ... well, understand. Do I not know what current in the pulse flows through IR diodes in the TV remote controls. boss In order not to be unfounded, I immediately found in my library a book by the famous Author S. A. Elyashkevich, “Color TVs 3USTST”. What is written on page 129?

What do you say now? And do not agree with Elyashkevich too? xaxa
And the current is not small, up to 1 A! may be.
Oh well, it can't be! nea
It seems to have written in a similar topic already. Sometimes the remote is treated by pulling out the batteries and pressing any button for 10 seconds.
I will tell you one nuance. Many people know watching the blinking of the IR LED on the smartphone’s camera (and even on the camera, camera, video camera, security camera, etc.). But no one knows xaxa (except me), that often the power of the IR radiation of the remote control simply drops. I’m kind today, so I’ll tell you. 3 reasons. 1) The electrolyte dries and the battery no longer provides the desired current in the pulse through the LED. And the current is not small, up to 1 Ah! may be. 2) The LED degrades, and starts to give mless power. 3) Both that and another. Conclusion. The method of seeing IR through the camera, in this case, is useless, will not do anything. We must try to replace the LED with another. Capacitor to fresh. Salt batteries for alkaline (alkaline). Poking a remote control into a telly can also be confusing. For example, IR remote control systems of the respected SONY company I often have the ability to shut up at close range. And one moment. It often happens that a ceramic resonator is damaged (it is found quite often, especially in good remotes). And on the camera you will see that the remote control seems to emit ... But now, at what frequency? I often find such breakdowns in remote controls for those who like to drink hard and drop the remote controls on the floor drinks xaxa And for those who like to beat remotes against the wall when they interrupt their favorite TV show (film) for advertising. xaxa
Guest Nikolay
First I check the remote control, then I try to repair it, the check is that I look at the diode through the smartphone’s camera, when I press the remote’s buttons, I can blink there, you won’t see without a camera
As a rule, washing is enough ...
And very neatly, I had a case, washed off the graphite (or whatever it is) coating of contact pads on the board! smile
As a rule, washing is enough ...
Sanding rubber bands - a dubious offer, there is a chance to ditch the remote.

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