» Fixtures »Pump from the Bulgarian do-it-yourself

DIY grinder pump




I welcome fans to craft, today we will consider how to make a powerful pump from a grinder. The design turned out to be workable and the pump has great productivity, but the design has drawbacks and requires improvements. So, for example, there is no stuffing box in the pump, which means that the pump drives water into the Bulgarian gearbox, which is unacceptable and dangerous. The author also used cold welding “so that nothing would flow” in the place of attachment of the nozzle to the grinder, as a result, the nozzle was not removable. However, if you install a simple rubber gland and drain for water seeping through the gland (emergency), homemade it will turn out quite useful. Such a pump can pump water from the lake, water the garden and so on, moreover, the grinder can also be used battery-powered. If the project interests you, I propose to study it in more detail!



Materials and tools used by the author:

Material List:
- ;
- cold welding;
- screws;
- a piece of pipe for the body;
- iron rod for the shaft;
- sheet metal;
- nuts and washers;
- long nut (for the thread of the grinder shaft);
- paint for metal.

Tool List:
- lathe;
- tools for threading;
- drill;
- grinder;
- welding machine;
- roulette.

Pump manufacturing process:

Step one. Housing
First of all, we will make the pump body, for this we need a piece of an iron pipe, the author cuts it with a lathe and a grinder, which is very convenient. Next, the pipe was polished to a shine using sandpaper and a lathe.

Now, in the lower part of the pump, you need to focus on the working shaft, cut the pipe as the author in the photo, to get a fork. We weld the cross member to this fork and then process the product on a lathe. In the center of the stop, we drill a hole along the diameter of the working shaft.














We also need to drill holes in the upper part of the pipe and thread the screws. Using screws we will screw the nozzle to the grinder. At the end, it remains to drill a hole in the body with a crown and weld the outgoing pipe. Of course, the weld should be airtight.








Step Two Working shaft
We will make a working shaft, for this we need an even iron rod, it is better to use steel, but it will be difficult to cut the thread on steel. The author has turned one end of the shaft so that a long nut is put on it, then this nut is welded, and it is needed to connect the working shaft to the Bulgarian shaft.

At the other end, thread the nuts to secure the propeller.






Step Three Propeller screw
Our propeller is made of steel and has four blades. To make a propeller, the author drilled a washer from a sheet of iron with a crown of a suitable diameter. Further, slots were made in the puck, and then with the help of two pliers, the author arched the blades.









Step Four Assembly and testing
All iron parts need to be well painted over with metal paint, otherwise they will quickly rust. Set the propeller on the working shaft and tighten with nuts and washers. We install a shaft on the grinder, and then install the shaft in the pump casing. The pump housing is screwed to the grinder.










Dangerously!
Of course, the lack of an oil seal makes homemade unsuccessful and stupid, but no one bothers you to do it, it's not difficult. And the pump works perfectly, the pressure is strong, and the height of the water column should be considerable.

Of course, you need to be careful, since the author has a grinder on 220V and if water gets into the grinder's nodes, an electric shock can be received through water! This is the end of the project, I hope you have found useful thoughts for yourself. Good luck and creative inspiration, if you decide to repeat this. Do not forget to share your ideas and homemade things with us!
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23 commentary
Author
Well, the winding of the grinder will be shortened in case of overheating and burnout of the varnish, and this saves the sensor. In the wedge, it will buzz for a while until the windings overheat.
Of course, such protection does not stand on all grinders, because it is not profitable to put it ...

In most cases, an electric motor is prone to overheating, which can be protected in different ways. In modern constructions of grinders, an indicator is provided that lights up when the temperature reaches 130 ºС, when the temperature rises to 160 ºС, the engine slows down, but when this value reaches 200 ºС the power supply to the instrument is turned off. There are models where temperature control is limited only by the overheat indicator. What is interesting is that some owners of grinders are dissatisfied with such automation and spontaneous stop of work due to overheating. But it is better to make an extra “smoke break” than to give the electric motor for repair.

A SOURCE
No. The power supply in case of shortness and overheating will burn the house. A grinder from overheating will burn and the owner will buy a new one !!! In this case, the case of failure will not be guaranteed! )))))))
Author
Recently disassembled the most shitty Chinese power supply, disassembled the transformer windings. So, on the primary and secondary are temperature sensors 130 degrees.
In the grinder, I think there is also.
Anton
On the grinders there are no temperature sensors in the windings. This time. The second in 10 seconds at the jammed grinder everything will burn into coal and a rotor and a stator and brush holders.
1233
The author is a Bulgarian suicide bomber without a casing, long sleeves and presses the skin on the machine to the workpiece simply with his hands .... after that he did not even read further.
Guest Igor
Ilshat, the stator of the grinder should have a current limit of 10 seconds to lock the shaft and bimetal breaks the circuit.
If the shaft is not blocked but the voltage drops, or for another reason the heating increases, the thermal sensor (usually 125 degrees) in the windings will work and stop the operation.
7ssd
Quote: Skeptic
Are you out of your mind? Doing a deliberately dangerous craft. By the way, a small pump is like a Bulgarian-buy.

Niggas can)))
Guest Dmitry
In the presence of such a machine park to make such a UG - this should be tried. A grinder, especially a small one, is not designed to work for hours, she has a repeated and short-term mode of operation. This is the main thing. And so, if the author has machines, then he must know how the coolant machine pump looks and is executed. Here it was necessary to copy it. It will be downloaded the same way, but not a single oil seal is needed there in principle. In short - KG / AM.
Dmitry 1.
The author is completely unaware that:
1. On the grinder, the white owner came up with a protective cover.
2. Water is never a dielectric.
3. The pressure developed by the vane pump is not comparable with the strength of the pipe used.
4. Cold welding - one-piece connection.
For such purposes, it is enough to use the old shock absorber, it’s better from some GM, and it’s quite long and diameter, it has excellent seals and alignment, which makes it possible to make a nozzle on the grinder.
From myself I would add to this model:
1. Bearing at the bottom.
2. The grid is a filter.
3. Check valve.
4. Release of running diameters (G1 / 2, G3 / 4).
5. Well, maybe the impeller is auger.
6. Clamp for adjusting the depth of the fence, mounted on the float (camera R13).
Then the device becomes relevant for watermen: both a bilge pump, and camp water supply, and a fire to extinguish are not pioneering.
With all the imaginary advantages, there is a huge minus - the squeal of a working grinder.
Quote: Guest Dmitry
In order to make, and not buy a pump, you need to buy a lathe, a welding machine, a drilling machine, a bunch of other equipment and tools and make something that can shandarah so that you drop the skates. Very useful homemade!
Author
and milling then for what? xaxa

Unable to cut and grind the pipe with a grinder? Or you can’t drill a hole in a piece of iron without turning?
Guest Alex
Yeah, every house has a metal milling machine, now I’ll get it out from under the bed and wash it down
Andrey Petrovich
The casing for the grinder must first be made
ytsu
The author of this crap is a killer.
Gleb
It remains to wait until the next hollow-killer-kulibin properly shakes after all the difficulties in making this inventive.
Guest Ilshat
If there is a water consumer at the other end of the pipe, then pressure will build up in the pipe that can pass through the Bulgarian shaft itself, through the gearbox to the Bulgarian electric motor, and then it can be shocked.
The grinder for this homemade take only the battery.
Author
That really, all the homeless people, no one has workshops with equipment, everyone wants to make a helicopter out of sticks xaxa
Guest Dmitry
Quote: Guest Dmitry
In order to make, and not buy a pump, you need to buy a lathe, a welding machine, a drilling machine, a bunch of other equipment and tools and make something that can shandarah so that you drop the skates. Very useful homemade!

Shock and "useful" homemade. Fucking AutoCorrect
Guest Dmitry
In order to make, and not buy a pump, you need to buy a lathe, a welding machine, a drilling machine, a bunch of other equipment and tools and make something that can shandarah so that you drop the skates. Very useful homemade!
Author
Archimedes, too, mutilated such homemade products, only instead of a Bulgarian donkey

Skeptic
Are you out of your mind? Doing a deliberately dangerous craft. By the way, a small pump is like a Bulgarian-buy.
Yakov Mikhailovich
Hello Everyone! Essentially, it’s a mini water-jet installation ... If you add a couple more impellers, the performance will be more reliable ... since water is usually impurity and the gap between the impeller and the casing will quickly increase ....

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