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Conspiracy or engineering stupidity?

The brushes were erased, well, it happens, I thought, turned, replaced. And once a week they again wore off with sparks, loss of power and overheating of the blender.
Strange, I thought, and. I’m sitting and thinking that I’ll stir up from the old anchor. He looked at the collector and saw the light, between the plates hefty deep gaps!


And all would be nothing, but over time, graphite dust accumulates here, which is a guarded conductor. As a result, over time, our anchor turns into a monolithic piece of shit. First, the power drops, the temperature rises, then the brushes burn, and then you throw it away.
This is the situation I had on a car starter, when in some places a dielectric burned out between the plates, dust periodically filled in there and the starter twisted like a sausage. But after washing with acetone, the starter became like new, for a while ...

So I wonder, is it the Chinese developers specifically doing this or a mistake?
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6 comments
Guest Alex
At high speeds, dust does not get in there. It just flies away from centrifugal force. This is relevant only for low speed engines.
vl
With screwdriver motors like bullshit. Helps flushing the manifold in gasoline. You can not even disassemble the motor. Only restore grease where necessary, and do not forget to look at the remnants of the brushes.
Carbolite ... sp. since 1910
Author
Yes, yes, even because of the cracks, brushes are shaved actively.I looked at my vacuum cleaner, a cyclone, from the times of the USSR, there are also large gaps between the lamellas.

But in many engines like 5V, 12V there are no gaps and everything is fixed by a dielectric, including starters. Such gaps will MONITELY reduce the life of the brushes and the motor, if not clean the gaps.
One thing the brush goes on a monolithic smooth plane, another thing on the curbs))

But with what to fix them, who knows? I tried epoxy, but it melts under temperature! We need varnish, but which one?
I already met such deep gaps in the collector on the rotor of a boat electric motor !!! Korean-Chinese production, the brand no longer remember. But there they use copper-carbon brushes and also collector collector !!!
So I wonder, is it the Chinese developers specifically doing this or a mistake?
Where the rotor is impregnated, the collector slots are also filled, well, where they have saved on impregnation ...
Strange, I thought, and bought a new blender
Kitayprom should work, and the consumer should buy! smile

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