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Tool box - 4 manufacturing options


Hello everybody !

Tool box today is a very indispensable thing for every owner. Most of us have a lot of diverse tools, which we may not use very often, but nevertheless keep it, since not a single repair can do without it. In order for the tool to be in one place, and it was convenient to transport, we use special boxes. Often we just buy them at the nearest store, the assortment and variety allows us to do this. But why not make it yourself? The manufacturing process is not too complicated, anyone should cope, especially the thing done do it yourself, where it is more pleasant to use than the purchased option. This article will describe 4 different methods of manufacturing boxes, a photo report is attached.

Let's start manufacturing!

Manufacturing Method No. 1



We will need:

Material

- plywood;
- pine board;
- nails;
- carpentry glue.

Tool

- available cutting tool;
- drill;
- hammer;
- a chisel;
- manual frezer;
- ruler;
- a pencil;
- roulette.

First of all, you need to find the necessary material, for this plywood or trim boards is suitable. Further, according to the presented drawing, you need to make markings, then cut out all the details of the case. It is necessary to make special grooves in which the partition will be placed, for this we use a manual milling cutter, or other available tool.



The diagram shows the following body parts:

1 - wall (2 pcs.);
2 - sidewall (2 pcs.);
3 - bottom;
4 - a groove along the thickness of the partition and a depth of 1 / 2–1 / 3 of the thickness of the material

When everything is ready, all elements of the box body should be sanded. Next, we assemble the case together, fix the parts with carpentry glue, and then additionally fasten with small nails.

Now we make a partition for the box, we cut out a special handle, for this we use a jigsaw.

When the partition is ready, grease the grooves with carpentry glue and install it in its place.

Next, we make overhead handles from the boards, with the help of a plane we round the corners. Then we make tool holders from the rails, use a jigsaw, and a drill. The holes will be used for screwdrivers, and pliers, etc. will be installed in square cutouts. tool.
Tool box - 4 manufacturing options

In order that the box does not get dirty, and there is protection from the environment, we varnish the surface.As a result of the work done, we get such a homemade box.


A method of manufacturing No. 2

Stool box


To make a box with our own hands, we need the following

Material

- plywood or OSB;
- wooden beam;
- self-tapping screws;
- carpentry glue.

Tool


- available cutting tool;
- screwdriver;
- ruler;
- a pencil;
- roulette.

We take the existing sheet of plywood, mark it on it, and according to the dimensions presented, cut out the lid (Fig. 1), then the longitudinal legs (Fig. 2) and sidewalls (Fig. 3).

Next, we take a wooden beam with a section of 40x50 mm, cut out the handle, and 4 legs with bevels on the ends at an angle of 15 °.

Next, we assemble the structure together, we use self-tapping screws as fixing elements.



Parts layout:

1 - cover;
2 - king;
3 - pen;
4 - leg;
5 - sidewall.

When everything is ready, with the help of sandpaper or a grinding machine, round off sharp corners and clean the surface. Further, a protective coating can be applied.

The end result should be such an unusual tool box, which, if necessary, can be transformed into an ordinary stool, for this it is enough to turn it over and put it on its legs, with it it will be convenient to reach the place we need, at a time when growth does not allow to do this.


A method of manufacturing No. 3.

Box for the young master.


Does your child like tinkering? We offer to make a small box with him, where he will store his favorite tool.

To make a box with our own hands, we need the following

Material

- 16 mm boards;
- round wooden beam;
- self-tapping screws;
- carpentry glue.

Tool

- available cutting tool;
- screwdriver;
- ruler;
- a pencil;
- roulette;
- clamps.

First you need to take the available boards with a cross section of 16 mm, then we mark out according to the dimensions provided, after which we cut the wood into the components we need.


The drawing shows the following details:

1 - sidewall;
2 - bottom;
3 - pen;
4 - handle rack;
5 - holder.

Next, we mark out those parts where the parts will be fastened, drill holes for screws.

Using sandpaper, grind the surface and remove sharp corners. When everything is ready, we begin to connect all the parts together, first you need to connect the bottom and sides, then put uprights on the marked lines and at the same time set the horizontal handle.

We fix everything with glue and screws. Then we install special holders for screwdrivers.

Now you can paint, color and coating, choose at your discretion.

The tool box is ready.


Manufacturing Method No. 4


The next version of the tool box is well suited for carrying various and necessary equipment for us, its appearance will be distinguished by solidity and reliability.

To make a box with our own hands, we need the following

Material

- the board is not thicker than 12 mm;
- self-tapping screws;
- carpentry glue;
- a pen;
- corners of 8 pieces .;
- latch 2 pcs.;
- loop 2 pcs.

Tool

- available cutting tool;
- screwdriver;
- ruler;
- a pencil;
- roulette;
- clamps.

For the manufacture of the box we use such wood as: pine, linden or poplar. The most optimal thickness of the boards will be a thickness of 12 mm.

Next, we make the markup, according to the indicated dimensions in the drawings, and then saw it into its component parts, as shown in the photo.

The entire list of necessary details.

In order to make sure that the cutting of wood is done correctly, you need to put all the details in a single box.

Next, with the help of sandpaper, you need to grind all the details, take a grain of paper 220. After that, it is desirable to number the details.
We begin to assemble the housing together.

First, we collect the lower part and the lid of the box, for convenience we use clamps and corner clamps. We fix the parts between ourselves with carpentry glue.

Then, using a drill, we drill a hole for self-tapping screws, we make a cored hole.

Now we fasten the case of the portable part, put the partitions, fix with screws.

Next, install the handle that we need to carry.

Then you need to install two support rails inside the box, they should be at a distance of 30 mm from the top.

When all the parts are interconnected, we take sandpaper with fine grain, with which we remove the burrs near the screws, as well as erase pencil marks.

We cover the box with a protective coating, let it dry. If during painting the pile has risen on the surface, we clean the surface with “null” and repeat the finish.

We install the loops in their place, fix them with screws.

We fasten the corner protective pads.

Next, install the handle and latches.

The box is ready, you can fill it with the tool you need.

The article is over, thank you all for your attention!
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8 comments
Valery
... There is a third case ...
Specifically, I also have a fourth option! I work at the factory, I communicate normally with people, I always help as much as I can. There are no machines in the apartment, but there are no problems with turning, milling, welding (I myself do not know how). Do not have a hundred rubles (but never skimp on it), but have (hussars keep silent !!!) normal friends, and be a man yourself! goodgood
R555
If the dough is in bulk - go to the store and buy everything there
because you’re not a man and you can’t understand
Let me disagree with you. The question is not so straightforward. I take up homemade work if I can’t buy exactly what I need. Either expensive, or quality, parameters are not satisfied. To make a bulky, heavy chest (option number 4), and even costly for materials, I will not definitely! But idea drawer - stool (option number 2) deserves approval! I emphasize precisely the idea, because then the creativity of each individually begins. Perhaps I will get a little bench and fit a drawer for it. Well, or to draw the folding legs to the drawer!
Tool box FIT 65500 Length 330 mm; Width 125 mm; Height 175 mm; Plastic material; Gross Weight 0.3 kg; Retail Price: 349 r.
P.S got the idea to take a closer look at the folding chairs and drawers of the fishermen! smile
there is the joy of labor, when you succeed ...

Only not labor, but creativity. I do not think that work behind the conveyor brings someone joy, like any routine work. But to create something original, stirring the brains, is another matter.
Valery. I think so too. If the dough is in bulk - go to the store and buy everything there. Or not, send your people, they will bring you everything they wanted. But there is no happiness, because it’s not a man and you can’t understand that in addition to women, drinks, money, there is the joy of work, when you succeed ...
R555
In short, the material is written by pros for pros.

I’m really, really, never a pro ... There is a milling cutter ...
A few friends of "non-professionals" - too ...
The ordinary person does not need all these tools.

Each person has his own concept of an “ordinary person” ... God bless him, with a milling cutter ... But I, for one, am sure that any ordinary man has at least a drill, a grinder, a saw, several hammers, a chisel, a plane (not necessarily electric).
Whoever doesn’t have this - this or that young kid, or - “a white sofa” ... But, in this case, he has nothing to do on such sites ...)))))
... There is a third case ...This is when a person does not have a grinder, but there is a villa with security and a janitor / butler ... who already have a grinder and everything else ...
But he will not come here either ...))))
How to make smooth grooves for edges "with any available tool"?

Options: circular saw (manual circular) on the standard lateral emphasis.
And for the very poor, who do not have it: With a knife along a metal ruler with subsequent selection using a narrow chisel. (No chisel - sharpen the screwdriver)))). This is plywood! There the layers are removed ...))))
Where .... clamps and so on?

And two bars and two pieces of wire are "ordinary people"?))))
And there will be some bricks to simply press down the parts to be glued, if there are no clamps and bars? boss
Guest Alexander
And this is called "anyone can do"? Where does "any" mill, clamps and so on come from? How to make smooth grooves for edges "with any available tool"? And how plywood will stay on the screws! This material is not suitable for "anyone." The ordinary person does not need all these tools. In short, the material is written by pros for pros. And the pros already know everything.
Author
We will know, thanks for the correction)
What you called the "countersinking" is actually countersinking. Countersinking and countersinking are completely different technological processes. The author, by the way, is spelled correctly: "do a countersink."

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