» Electronics »Electronic Emery Braking - Simple Design

Emery Electronic Braking - Simple


Introduction
Well-lubricated motor bearings, plus a massive emery stone contribute to long rotation after shutdown. And if the device is two-way, and in another place, say, an iron-based diamond wheel, then it can rotate for about five minutes until it stops. Mechanical braking is fraught with dangers, additional debris and useless wear of the tool. He will save us from all these troubles electronic brake, according to an extremely simple scheme.

Practice shows that if 24 volts of direct voltage are applied to the starting winding of the motor, then the emery stops in a matter of seconds.

Materials and Tools
- P-2K switch without lock
- Two gel 12-volt batteries of 6-7 amperes from the uninterruptible power supply unit for a stationary computer
- Electric 2-wire wire with a cross section of at least 1.5 square meters. mm
- Drill with a diameter of 10 mm.
- Drill with a diameter of 3 mm.
- screwdriver
- soldering iron

Step 1. We take out the starter unit and determine the conclusions of the working winding. In the diagram, they are connected to contacts 1 and 2. Visually, they can be defined as follows: when you release the black "Start" button, the contacts that remain closed - the working winding is connected to them. The other two wires are the launcher, one of which is connected to pin 3, which closes only when the button is pressed. When you release the button, it opens. The current flows as in the diagram (in red).

Step 2. We drill holes with a diameter of 10 mm. and two of 3 mm. for mounting the P-2K switch in a place convenient for us. We solder the wires according to the scheme and fix it on the case. I made a protective device against accidental pressing (show your creative imagination). We make all the connections according to the scheme. The polarity of connecting the batteries to the motor winding in this device does not matter.

Step 3. Check the operation of the circuit. Manually “twist” the emery, press the brake button. He must stop immediately. The first connection to the network ~ 220 v after alteration is recommended to be done through a type 47 VA automatic machine at 6 amps. In case of a connection error, it should work.

Conclusion
In addition to the described, you can use another option: with a power supply of ~ 220 v from the network, which I made to my friend according to the above diagram.

Here, instead of the batteries, the simplest transformer rectifier with a voltage on the secondary winding of ~ 25 v is used. Switch P-2K - two-section without a clamp. Diodes can be used without radiators, as they work in short-term mode.

Video of the electronic brake:
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6 comments
maxunello
Somehow solving this problem with a stop, I finally decided not to bother with all these "electronic" pribludy, but simply began to slow down with the help of an old piece of felt.
and so as not to get warm, and especially not to burn diodes, you need to put a 10-watt resistor in the DC power supply \ brake \ to a resistor of 10-20 watts not much resistance to remove power ...
Author
In fact, any battery will go, or a group of batteries with a common voltage not
less than 24 volts. The braking speed depends on the voltage. At 6 volts the motor will
stop for quite a while, and at 30 v - in seconds. And the smaller the capacity of the batteries, the more often you have to recharge them.
Is the 6v.4Ah battery suitable for powering the circuit ??
Author
Here the reason is the motor power: a machine or an emery! The more powerful the motor, the thicker the wire of the windings, respectively, less resistance and more current.
The circuit according to option 2 has been known and used for a very long time, back in 1981 I received STD-120 machines with such a brake in school, but the trouble is that the diodes do not hold, although they were powerful ...

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