» Fixtures »Dremel nozzle for sawing metal from a damaged Bulgarian cutting disc

Dremel saw blade for cutting metal from a damaged Bulgarian cutting disc







I purchased electro Dremel on AliExpres. And also nozzles to it.





But disk files refuse to cut even thin tin. Everything else (like plastic and wood) is sawed without problems.



And I decided to use a clamp collet (since it has already been purchased) and make a small cutting disc for myself.
I had a broken disk from a grinder lying at work. It’s scary to work, it’s a pity to throw it out. This is useful.



I picked up a plastic cover in diameter, circled it with a marker around a circle.




Trimmed with scissors. Do not try to trim straight along the line, the scissors will wedge. Leave a few millimeters, then gently finish already.





Now you need to determine the center of the disk, I used a caliper.



Try to measure the center as accurately as possible.
Having measured the diameter of the tightening screw, we drill a hole in the center. And assemble.


At the first test of a disk start, we reduce the speed on Dremel, this is for safety. At low speeds, we begin to slowly file. When the disk is leveled, you can add speed.
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8 comments
Quote: Valery
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.. and the strong fragility of the disc ... you can try to fasten it with an epoxy.


Do not glue anything there !!! The cutting wheel is reinforced! And it is designed for load "tensile" an order of magnitude higher. (Given its initial diameter and mass. Namely, these indicators affect the centrifugal force, which breaks the circle when exceeding the revolutions! The maximum angular velocity indicated on the circle is designed for a new circle with its original diameter and mass! If the radius is reduced, then the revolutions can be raise !!! He will not fly apart!) ..


at the expense of strength - yes ... but in the process of cutting with a pair of scissors a large disk it crumbles ... violating the ideality of the shape, it is also relatively thick, the grover can "torture" and overheat to no avail ... the cutting speed there is also small as a small diameter (the larger the diameter of the disk and the thinner it is, the greater the cutting speed of the material) ...the thinnest cutting disc with a diameter of 115 mm - I saw the Swiss 0.6 mm ... and so they are from 1 mm ... For low-power growers, as a rule, stone discs are 0.5 mm thick and less ... this is due to the speed processing .... thin disk is faster and easier to trim than thick ...
Quote: Ivan_Pokhmelev
Quote: New Standard
draw along with the hole like a stencil

And how will you determine the center of the hole?


move the central hole with a marker from a small one (projection of a small disk) ... well, if you need more accuracy then yes, you need a compass .... with a thin needle and a sharpened pencil ... but it’s not a fact that the accuracy of execution will be no worse .. .
.
.. and the strong fragility of the disc ... you can try to fasten it with an epoxy.


Do not glue anything there !!! The cutting wheel is reinforced! And it is designed for load "tensile" an order of magnitude higher. (Given its initial diameter and mass. Namely, these indicators affect the centrifugal force, which breaks the circle when exceeding the revolutions! The maximum angular velocity indicated on the circle is designed for a new circle with its original diameter and mass! If the radius is reduced, then the revolutions can be raise !!! He will not fly apart!) ..
Acquired on AliExpres electro dremel

Link to electric Dremel


It was necessary to take gas ... Or steam ... smiles

But disk files refuse to cut even thin tin.

Well, naturally !!! They only saw what they are for !!! Wood and plastic !!! And for metal there are these:

By the way, they are cheaper than your gears.

And don’t have to invent it yourself ....
Quote: New Standard
draw along with the hole like a stencil

And how will you determine the center of the hole?
just attach this small disk file and draw it along with the hole as if it were a stencil ... there is vibration possible at revs ... and the disk is very fragile ... you can try fastening it with an epoxy ...
Author
I agree, I just did not think of it.
I picked up a plastic cover in diameter, circled it with a marker around a circle.

Now you need to determine the center of the disk, I used a caliper.
If you immediately draw a circle with a compass, then you will not need perversions with a caliper.

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