» Electronics »Extension cord with soft start function

Extension cord with soft start function

Good day to all. I bring to your attention a manufacturing option for a soft-start device for a power tool on the well-known domestic IC of the K1182PM1R phase regulator. Although there are a lot of similar designs on the Internet, I wanted to share my version of the device’s layout.



The idea was to make a soft start for your Interskol DP-800 circular saw, with the aim of extending the life of the power tool.
The device reduces starting currents in the windings of the rotor and stator and protects the gear pair of the gear from jerking when starting the tool. Also, due to the fact that the factory wire of my circular saw is relatively short, I decided to build a soft start right into the extension cord.

In this design used:
- Socket company "MAKEL" made in Turkey.
- Power cord with plug.
- Foiled fiberglass.
- Fasteners M3.
- Radio parts according to the scheme.

Of the tools used:
- Drill.
- Soldering iron.
- Thermo-glue gun.
- Screwdriver, wire cutters, etc.

Bike I didn’t invent it, I used a typical scheme for switching on the phase regulator K1182PM1R. The design used low-profile capacitors from old video cards. Therefore, the board is conveniently located in the specified model of the outlet.

Circuit diagram.

Extension cord with soft start function


The printed circuit board turned out to be 45x25mm in size.





The board is mounted in the socket with two M3 screws.





The mains cable is fixed in the plug of the socket housing using hot melt adhesive.






During installation, the R2 resistor was replaced by two parallel ones with a total resistance of 500 Ohms (therefore, there is a difference in the photo). The time of smooth acceleration of the saw blade is 2-3 seconds.

This device copes with the task I need 100%.

Attention!!! This circuit only works correctly with a power tool without built-in speed controllers and other additional electronics !!!

If you need additional information, write to the post office, I will try to be sure to answer.
Feedback, suggestions and comments are very welcome.


May 2019
9.6
9.4
9.6

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11 comments
Guest Dmitry
Did a similar thing - but with adjustment, but not soft start. The goal was to regulate the power of the electric stove not with the built-in thermal relay, which has accuracy + - a tram stop, but more or less adequately. As a result, it didn’t work. The triac (it also seems to be a bta-16, but in a different case) connected this way and that and turned over on different sides ... Either always on or always off. I had to leave with a standard twist.
Do not share information? ;)
zx0
I would not want to upset the author, but there are ways much easier and more efficient
Guest Alex
On tkmu homemade - I agree to do something with my hands, but in moderation and taking into account my skills. There are ready-made solutions for smooth starting - in zen I met on KRRQD16A - one problem ... I can’t find it or something like that in St. Petersburg ... But I definitely won’t poison the boards and solder ... The main thing in homemade products is to see banks ... And then you can offer to make a socket yourself ... Or a cable ...
Guest Vita
They regulate the voltage value (for drills, etc.). But in the scheme there is nothing to regulate?
Totally agree with you! Actually, the site, I think, is just for those who want to craft something themselves, and not buy ready-made.

Hello! Somehow I saw this video and decided to try ... Everything turned out "with a bang." Found the part itself on the "Julia" or "Avito" (I do not remember exactly).
Dear Jack Diablo!
Can you tell us more about these things?
And what to do with them?
Not all Docks are in electricity.
Sincerely.
Author
Thought Dumka !!! But the price of the chip is 7 times less than a ready-made flip-flop !!!
Anyone can buy.

I just bought such a thing.

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