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Ladder for summer cottage (repair and modernization)

An old step ladder at 5 steps began to create problems, and she was constantly at work.
The stubs at the ends of the legs collapsed ...
Legs crashed into linoleum and pressed into the ground when working on the street.

Stepladder after completion of work and painting.

Step-ladder after repair


To begin with, I inserted wooden plugs (4 cm long) into the ends of the legs and drilled 10 mm holes in the legs with a drill. A 3/4 "diameter steel water pipe went as a new support. I inserted wooden plugs into the ends of the pipe in which I drilled holes of 9.7 mm in diameter.

Hole 10 mm in the foot of the ladder and 9.7 mm in the cork of the water pipe

corks in the legs


I cut the right angles of the ends of the stairs with a grinder along with wooden corks inside. He fastened the pipe and the legs of the ladder with M10 bolts

Fixture of the pipe to the legs of the stairs.

pipe fasteners


Pipes protrude 5 mm (approximately) beyond the boundaries of the legs.
One plug in the pipe turned out to be too mobile and when screwing the M10 bolt pressed into the inside of the pipe.
I had to pull out this plug, drill a hole for a technological screw
screw in the screw and only then screw in the M10 bolt.

Technological hole


self-tapping screw


The bolt is screwed in, the self-tapping screw is removed.

support


Now the ladder does not rest on legs, but on a pipe.

Initially, on the top of the stairs there was a plastic nozzle where it was possible to put small things when working on the stairs. Over time, it collapsed. I decided to restore, but in a different version. When I was at the top step I did not feel confident. There was no additional support.

Decided to do so

support


Additional support for work on the top step. Support length 45 cm.
Fastening of the additional support to the ladder is done with M 8 bolts
The support itself was made of plywood 10 mm thick
On the top of the support made a shelf. In the unfolded state of the stairs, the shelf has a slope at which the small things will not slide out.

shelf


Everything is fastened with screws, but only after drilling holes for screws to delaminate plywood.

Tilt shelves

tilt shelves


The tilt of the shelf does not allow small things to slide out.

At the same time, the shelf made the whole support stiffer.

The grinder removed irregularities and rounded the edges of the plywood parts.
The grinder brought to the condition the ends of the legs of the stepladder.

The metal of the stepladder is very thin ... As rust began to appear on the metal, I decided to paint the entire staircase with 3 in 1 rust paint (except for the upper surface of the steps).

Stepladder after painting.

after painting


It became comfortable to be on the top step.

In time, the work took about 3 hours - design development, material search and manufacturing.
It was possible to use M 8 bolts and come up with something else instead of a steel pipe for support, but what was in front of our eyes went to work ...
I hope 10 years is enough ... and maybe more.
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7 comments
Anatoly Hnn
"May need
Legs for enclosures
Stoppers for drills
Rubber feet
Bellow for drill or perforator
L298N Stepper Motor Controller
Liked everything. Especially the stepper motor controller)) dance2
and this is an idea, to make a staircase out of paint ...))) We take paper tubes,
-I think I described this
and it’s an idea to make a staircase out of paint ...))) We take paper tubes, glue the PVA staircase. And then we apply many many layers of paint ... Although if each layer is reinforced with paper, a completely durable multilayer material should learn.
Well, it's better to use glue or paksidik
Guest Alex
And the thickness has increased significantly ...
The metal of the stepladder is very thin ... As rust began to appear on the metal, I decided to paint the entire staircase with paint

And the thickness has increased significantly ... smile
Yes, relying on pipes - a mistake. Better some kind of shoes. And the rest - approvals!
Now it is suitable only for installation on perfectly flat areas! ... Well ... or on the ground, after digging a "trench" so that only the ends of the crossbars abut. .
Small legs at the stairs should be !!! She should have four "point" points of support, and not two "linear". Otherwise, even on a regular “yard” screed, or tile, it will be very unstable - a small hump half a centimeter between the legs and a wobble of the top at a large amplitude is guaranteed ...
Pay attention at least to the purchase of aluminum stairs with a wide crossbar at the bottom. At its ends are plastic stops five to six cm high.
P.S. I came across this when I made the same legs to a folding barbecue, which were pairwise connected from below by a solid cross-member. As a result, he cut off the cross-beam and welded it several centimeters higher.
The correct, master's approach! By the way, I recently bought a stepladder with a width of steps of 20 cm, ofigel how comfortable it is to stand on a wide step! goodgood

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