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12-24V Orbital Sander








Hello everyone, I bring to your attention another miniature grinding machine. This homemade you will need a lot if you like to craft small details and so on. Despite the fact that a 24V engine is used here, its power is enough for confident revolutions and torque. In the video, the author demonstrates the work of home-made work, the grinding disc instantly “eats” plywood, finish and even polishes the metal.

The author used the model 775 engine as a power unit. It is customary to use such motors for the manufacture of various small machines. Due to forced cooling, these motors almost never burn out, their main malfunction is the rapid wear of the bushings. In this regard, it is recommended to buy engines on ball bearings. Similar motors, as well as various adapters and brackets for them, can be ordered from China. So, we will consider in more detail how to assemble such a machine.

Materials and tools used by the author:

Material List:
- ;
- plywood, boards, etc. (to make the case);
- self-tapping screws;
- switch;
- wires;
- ;
- .




Tool List:
- drill with drills;
- jigsaw or hacksaw;
- soldering iron;
- screwdriver;
- glue gun.

Machine manufacturing process:

Step one. Putting the case together
The author collects the case from wood. The dimensions of all the necessary details can be seen in the photo. You will need plywood and supplies. We assemble the frame using self-tapping screws. It would be nice to smear the joints with glue, so everything will be more reliable.




Step Two Install the engine
The grinding nozzle is mounted directly on the motor shaft. To fix the shaft, drill a hole under the protrusion on the housing, and also drill two holes for the screws. That's all, now just fasten the engine with two screws.




Step Three Install the grinding nozzle
First of all, we need to install the M10 adapter. This adapter is used to mount discs from the grinder. Fasten it to the shaft, tightening the screws with a hex wrench.Next, we need to unscrew the nut, it will not be needed. As for the grinding nozzle, then you need to unscrew the axis, and then just wind the nozzle onto the axis of our engine.



Step Four Thrust pad
Opposite the grinding disk, we establish a thrust pad to simplify the work process. Its author, too, made of the board. The surface must be well sanded to be smooth.



Step Five Final assembly
As a completion, solder the wires to the motor contacts and solder the socket for connecting the power supply through the switch. We fix the nest on hot glue. As a power source, the author used a 12-24V power supply with a current of 5A. That's all, now you just have to install the sanding disc from the sandpaper.





The machine is ready, you can test. For the author, the machine works quite efficiently. Wood is processed quickly and easily. Of course, if you use large sandpaper, you need a higher torque, the motor can stop. Fine emery can easily process even metal.

That's all, the project is over. Good luck and creative inspiration, if you want to repeat it. Do not forget to share your homemade products with us!



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12 comments
Where did the real men go ...
I begin to understand why men live less than women, and where do they go! xaxa
For example, I myself will not do such a machine. I do not need to do it, in order to "have it with me."))))
But, for example, someone is engaged in modeling and he often needs to grind something a bit)))). Or "smooth" the tin after cutting with scissors ... Or "round off" some small details ...
Here it is - just right!
And in the furniture industry, perhaps this was idle for 90% of the time ... But without it, without these 10 percent, it would be impossible to make some parts that are rarely needed.)))
The narrow specialization of the tool does not mean at all that it is not needed at all!
Author
5+
typical xaxa
There was a time in the old mode
Victim of the regime?
There was a time, under the old regime, I worked as an installer at an experimental furniture factory ..... and so, such an orbital machine, though much larger, stood idle for about 90% of the time, hence my statement about limited use, or rather, lack of demand.
Author
Where did the real men go ...









It is interesting that the commentators were divided immediately into those for whom it is fire hazardous, and dangerous in general, and others who do not need such functionality, and therefore, nobody needs it at all and never !!!
The first to say that everything is right! This is dangerous! Do not turn on the gas in the kitchen, because an open flame is many times more dangerous, and buy only sliced ​​bread !!! With a knife, you can inflict terrible wounds by accident !!!
Well, about the "limited scope" ....
One person once told me that he recognizes only the 230th grinder, and does not even consider a small one for an instrument !!! )))) (And the real person really said it !!! Imagine the volume of the brain?)))))
Then I was afraid that he would find out about my engraver !!! )))). In disgrace !!!! )))) I even decided to purchase a gas cutter, so as not to get embarrassed before it !!! ))))) ... But he changed his mind - why would he plant extra complexes? !!!!)))))
Fire hazard. It would be nice to cover with fireproof impregnation !!!
The dashboard device. The scope is very limited. There is no dust collector, and working as a "jewelry" tool, after half an hour you will not find pliers on the table under a layer of dust. Another dummy.
Sorry for the slurred presentation of my thoughts. I meant different thickness of the disks. I really liked the homemade! I’m already thinking of creatively finalizing: 1. The engine is more powerful on 220V (from a coffee grinder, for example) 2. A good Soviet locksmith’s cartridge is on the shaft (it’s not for nothing that it lies in the pocket!) 3. The further flight of fantasy is unpredictable! smile
Author
removed to replace the disk
Need homework! But
Opposite the grinding disc, set the thrust pad
make it movable to facilitate tool change. In the third photo from the bottom, the author had to take it!

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