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Pendulum saw based on grinder and gimbal


Hi everyone, this homemade for those who often have to work with a grinder. It's about a pendulum saw you can make do it yourself based on grinder. Now it will not be a problem for you to cut the material at a clearly defined angle. In addition to convenience, homemade products will also make this process much safer.

The author’s machine turned out to be quite high quality and accurate, when compared with others modelsthat can be found on the Internet. The frame is made of such an affordable and durable material as square steel pipes. It is convenient to cut and weld them, and you can find them in metal rolling stores and even in construction. As for the most important unit of the machine, then the author used part of the driveshaft with a cross. This is a very good solution, since this unit is very wear-resistant, and also, as a rule, there are almost no backlashes here if the unit is new. Such a machine is very simple to manufacture, and it will serve you faithfully for a long time. Of course, you can still add a spring to the design, which will return the grinder to its original position, but the author did not consider it necessary to do this. So, we will understand in more detail how to make such a machine!

Materials and tools used by the author:

Material List:
- square steel pipes;
- Sheet steel;
- bolts (for mounting the grinder);
- 4 bolts with nuts and washers (to make legs);
- grinder;
- caps for pipes;
- a piece of pipe (for connecting the cross with the grinder);
- part of the driveshaft with a cross;
- paint.


Tool List:
- grinder;
- drill;
- ;
- hammer;
- roulette.

Machine manufacturing process:

Step one. We make a frame
We assemble the frame from square pipes. We cut into the necessary pieces and carefully weld. If you want everything to look beautiful, we clean the welds. The frame should be strong and preferably as heavy as possible, so the machine will be more stable. More accurate dimensions of the structure can be seen in the photo at the end of the article.















Step Two Make the legs
For the machine you need to make legs so that it can be installed securely. For this we need screws and washers. Washers are welded to the screw heads, resulting in support. Well, then nuts are installed in the frame and legs are wrapped. They can be adjusted in height, so the machine will not stagger.

Step Three Making a bracket for the grinder
The Bulgarian should be easy to remove. We will fasten it with the help of those holes, thanks to which the handle is fixed. The author has three of them. The bracket is made of sheet steel. We make files, bend, and then weld in the area of ​​files. Everything turns out quickly, firmly and efficiently. As a result, it remains only to drill holes for the bolts.







Step Four Install the swivel assembly
The swivel assembly with us is the universal joint cross. We weld the cardan to the base at a right angle. Then it remains only to connect the crosspiece to the bracket on which the grinder is fixed. For this purpose, we need a piece of round pipe of suitable diameter. We weld this whole thing and now our machine is almost ready.




Step Five Thrust unit
The thrust unit is needed to fix the material being cut. The emphasis of the author can be rotated, and it can be fixed in any convenient place thanks to the bolt with nut. How it should look can be seen in the photo. We also weld the product from steel pipes.



Step Six Finishing touches
As a completion, we paint everything so that the metal does not rust. It is advisable to use heat-resistant paint so that it burns out less from sparks. The author also installs plastic plugs on the pipes, everything looks neat and beautiful. As a result, we only need to install the legs.

That's all, the project is over. I hope you liked the homemade. Good luck and creative inspiration, if you decide to repeat it. Do not forget to share your homemade products with us.






















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40 comments
We are not considering a machine for work, but "for ourselves." Where do you need at home "1000 sections of road fencing"?))))
So, a machine is needed at home precisely for accuracy! (Well ... we exclude rare special cases ... such as our respected colleague with poor eyesight)))).
And if someone was going to earn money with such work, then from the grinder the machine in this case is pampering))). Here a normal "monkey" is needed ...
P.S. By the way, no one knows why they are called "monkeys"? Something I can’t find an analogy ...))))
Here you have given an example of an accurate measuring tool. When building an extension to the house, will you use a vernier caliper? That's right, for work of varying degrees of accuracy, the machines are appropriate. Let's say you need to make 1000 sections of a road fence ..... or fencing in a cemetery, so as not to cut "how much it will fit" and make such machines where the play is even 3 mm not so critical, everything will go under the weld.
Why the hell is the machine here, tell me?
I repeat:
And in this way I will remain without my fingers!
Hands suddenly somehow became short after 45,
Every year we have to undergo a medical examination, a young nurse: "Take off your glasses, close one eye, read the last line that you see." read the lowest, second too! "Why do you need glasses?" He closed both eyes, read from memory! smile
special claims to accuracy ...
You won’t believe it, but when I bought the first tiny (with a mobile phone) multimeter, I checked it professionally, ofigel! Then he found out that they have the same processors!
By the way, really ... (Now I have a construction site).When it was necessary to chop reinforcement to bind the extension to an existing wall, I splintered like this: I cut one piece, marking the length with a white marker (By the way, for metal - it’s very convenient to use white). Then in the right - the included grinder, in the left - a bar. She grabbed the end of the whip of reinforcement (I combine the length), and p-go ... Sh-shah! intercepted ... And so - while I can hold the bunch in my hand. And there he poured out, left one rod for the template - and then drove on ... Until all six meters were over ...
Accuracy is not important here ... Why the hell is a machine here, tell me?
I used Tseshka while there were no others))). Now the Chinese "simplest" tester in the yellow "halo" ...
For me - for the eyes !!! All that I need - he measures ... And the fact that he does not measure - so I don’t understand this))))
But one "twirl" is not necessary (As in the "cache" a bunch of everything to switch for each operation.)))
You are right - everyone needs what he needs. In the tester, I am very pleased with the backlight, the possibility of "freezing" the testimony and, most importantly, the rubber galosh !!! )))) Well, another "tweeter" is convenient ... And the rest of the functions I need are only those that are in any (springs variable-constant, resistance, current) and without special claims to accuracy ...
But I need an accurate metal cut!)))). And the Skandalist, perhaps, needs a more "advanced" tester ...)))))
the accuracy of the Salyut machine tools is needed
Most of my life I used dial gauges, it was fine, Chinese digital appeared - I was comfortable, I bought an expensive professional, I ask myself: "Well, to hell?" - "And that was!" smile
Yes, I actually meant an elevator with half a millimeter - already in the size of the workpiece !!! I mean, in the cut itself !!! Of course, it depends on the size of the professional pipe, or the corner that is cut - on the narrow one it will be smaller, on the wide one - more ... But, in any case, half a millimeter is a lot for metal cutting !!!
And no need to be ironic ... Metal "does not forgive" sometimes less ...
By the way, I read in glasses +6!

And here I am, the last year - at +1.25 ....
... While I am only reading, it’s true ... But there’s a "beginning" ... My hands suddenly somehow became short after 45, even though my eyesight is normal ... boss
I’ll cut the fingers from the armature, holding the armature in one hand
And in this way I will remain without my fingers! We have a sniper conversation with myopic! smile By the way, I read in glasses +6!
Brawler, [quote] It looks like you completely forgot your student years ..... [/ quote] Thank you, you're right! Unfortunately, I will not be young anymore, but you will live to see my age! Moreover, [quote] GOST defines for a ruler from 2000 to 3000 mm, the permissible deviation between any stroke and the beginning or end of the scale is + -0.6 mm. [/ Quote] [quote] For example, for a drawing ruler up to 500 mm long and the division price of 1 mm, the absolute instrumental error is equal to plus or minus 1 mm; [/ quote] [quote] c) vernier calipers with measurement limits of 0-250 mm and the division value of the nonius of 0.05 mm - the error is 0.1 mm [/ quote ] I could not find it now, but I know for sure that when measuring linear dimensions, the measurement error increases with the size!
Korolev,
Yes ... To be precise, the diameter difference in my machine is not 1 mm, but one and a half))) (M14 thread - not exactly 14 mm))))) Studs are now "not cut, but rolled" ...
Well no, of course !!! I don’t feel like re-reading, but it seems that I wrote in an article that I simply tightened the bearings tightly with the nuts ... With their “runs” this is not critical, although they are not radial-resistant, but simple radial ones will not “sing”))) )
So there is no lateral play! Vertical shat does not affect us!
I already wrote ... Apparently, you rarely cut, cook the same prof. pipes ....
Open type. Ball holder - separately.It is tightened by a nut, which was twisted with a "family" key, which came in the kit ...
P.S. I’m talking about the old MMVZ ... There were no other bicycles in my childhood)))))
Korolev,
if you count how many times I took a grinder in my hands and how many injuries I inflicted on myself, it was horrible, and there were zero direct cuts! For me, this homemade product is salvation!

I buy circles in packs (50 each). I cut off more than one thousand ... I have 8 grinders now ...))) And for all my life it was ..... I almost always cut with one hand, holding the workpiece with the other (Naturally, I'm only talking about small grinders. Big two hands of course). Often I use wood circles (dangerous), which I never advise anyone to put)))).
.... Injuries have not happened yet (pah-pah)))) .... True, I NEVER remove the protection, and the additional handle - only in exceptional cases ...
Author
I recently cut an old bike, what bearings are there ... no comments ...
the more the old will be likewise gouged into the trash.

There are bearings that you can tighten ...
Quote: Korolev
. And here? .. Well, I do not believe that it will not play! It, if the "tail" of the grinder to the right-to-left "to attach" can and half a millimeter backlash! I am sure! (Schaub, I lived like that! I know Patam Shaw for the crosses ...))))))).

And Valery claimed that he could not find the right frame, so a backlash of 0.5 mm did not suit him. I’m just wondering what kind of work he does on the “peeling” equipment, what precision of the Salyut machine tools is needed
Tell me, for what purpose is such accuracy necessary where the error is less than 0.5 mm?

Half a millimeter is a lot !!! I’ll cut the fingers from the armature, holding the armature in one hand, and the grinder in the other (as I always did))), do not fool around with the bed !!!
Well, or for those who are with the grinder "at you", or those who have it - big, you can just crush it with your foot and shred ... The machine is BREAKING here ???
A machine is needed, for example, for cutting a corner, which will then be butt-welded to a plane ("standing")))). Or, here is a situation familiar to everyone, I think: We are cooking a certain design of thin-walled profile pipes. We cut without a machine (doo-o-olgo-o !!! Because we have to use a square to mark the perpendicular on each face, and then carefully cut each separately. Otherwise ... Apply, cook ... But on the "crooked cut "a gap is formed (0.5 mm is enough) .... and the pipe is thin-walled !!! Just lighted up the arc - zilch and the hole burned out ... And fool around, melt ... And then we clean the" snot "... And under them dross ...))))
And here, cut off exactly densely pressed and very easily welded ....
I cut my pipes for the gate, so I didn’t have to “output” the diagonals - I put it and welded it ... Everything is exactly ...
Or, for the same pipe bender, I cut a lot, as I said, of segments that were then "standing" welded ... And the perpendicular there is especially important - then they have tremendous loads when working ...
And the shafts (40 mm round timber) I “chopped” on it - there was access only to a small lathe, into which the meter round did not enter. Try the grinder to evenly cut the forty without a machine !!
And no one bothers that the emphasis has only 3 positions for installation — a perpendicular, parallel and some random angle for the fixing eyes are welded tightly.

I consciously made two positions - 90 and 45! More to me (in everyday life) I just DO NOT NEED !!! If ever in this life I need to cut off a special corner, then I will fool myself with a protractor and cut it off manually ...
Homemade very accurate cutting machine from the grinder

He scored on both sides of the 202nd bearing:

Bearing 202 (6202) size 15x35x11

And pulled it off with an M14 pin, using washers and nuts
The difference between the diameters of the bearing and stud 1mm
if the "tail" of the grinder left and right "attach"
- not backlash? smile
It looks like you completely forgot your student years .....This tool leaves the surface according to the 1st roughness class (0.32 mm according to Rz) and where with this quality of the surface to be machined will you get your requests?
Tell me, for what purpose is such accuracy necessary where the error is less than 0.5 mm?
And Valery didn’t say this, it’s only if he very “intentionally” “sticks” to the “tail” smile
It, if the "tail" of the grinder to the right-to-left "to attach" can and half a millimeter backlash!
But with this
fastening eyes are welded tightly
I agree completely, although, in principle, it is easy to modify!
You seem to be right! But:
1. It is common for all of us to see the world “from our bell tower”, if you count how many times I picked up the grinder and how many injuries I caused myself - it was horrible, and there were zero direct cuts! For me, this homemade product is salvation!
2.
EXACTLY - this is the essence of the machine
Well, you know that even industrial machines can be of different accuracy classes, and this is suitable for home use!
3.
1. Homemade options are superior to purchased. 2. Homemade gives significant savings ...
We return to paragraph No. 1 I know a few people who have to get loans in life circumstances; it’s easier for him to do than to buy, albeit worse than bought, but better than nothing.
4.
But "raw" !! "Unreasoned and Unkempt."
I probably do not have a single homemade product that I would be completely satisfied with!
In fairness, I’ll say that in mine - not everything suits me either
smile
5. I read a phrase from an English professor: "Think with your hands" about us, to the point!
Tell me, for what purpose is such accuracy necessary where the error is less than 0.5 mm? Is that a jewelry machine? Say, cut the fingers from the fittings, even if the backlash of even 1 mm is not critical. If to speak of inaccuracy, it is more likely that the culprit is not a cross, but a thin-walled rod tube made of a gas shock absorber that does not have sufficient rigidity. And no one bothers that the emphasis has only 3 positions for installation — a perpendicular, parallel and some random angle for the fixing eyes are welded tightly.
Now you can buy everything (even a spaceship is not very expensive from Ilon Mask! Smile);

Perhaps, at the price of this ship, you will find a bed ...))) And from that "inexpensive-household" that is in stores, all this node is just "on the finger". Accordingly - the backlash is strong! Believe me, I was looking for a long time ... And now, out of habit, when I see a bed in the store, I check it for play)))). So far, I have not found a single one without it))))
And it seems to me, for home use it is quite!

Not quite. After all, you need to cut off EXACTLY - this is the essence of the machine. Otherwise, it is not needed simply.
If the purchase price exceeds the payment of my two working days - I’ll do it at work, on factory equipment, during paid working hours and from "free" materials! smile

At my work from equipment I can use a computer ... And from materials .... probably only A4 paper.))))
But seriously, here it has already been formulated many times: it’s advisable to do it yourself in two cases: 1. The homemade parameters exceed the purchased ones. 2. Homemade gives significant savings ...
Yes, not an industrial machine, but adaptable for home use!

Well, I made a pipe bender with my "non-industrial" one. Only for bearings under bearings had to cut twelve (!!!) identical segments of the profile pipe ... And if you count everything ... How much would I “chop” it manually?
6. Mighty thing needed in the household!

I do not argue! I agree!..
But "raw" !! "Unreasoned and undercombed" ... So I say: it was done, rather, for Yu-tuba.
It’s like goods in the “telemarket”: The idea is interesting and “exciting”, and the performance is .... ah, Bozhechki you are mine ...))))
(Example EXTREMELY EXTENDED !!!).
..You understand ... When I wrote a review, I tried to be objective on the one hand ... On the other hand, I was afraid that my negativity would not be regarded as “But I did better” ...
..I didn’t mean it at all ...
(You are here "recently", and perhaps you have not seen My similar adapt.)
So, I know the topic "from the inside.")))) And I did it based on what I NEED. In this, not everything suits me, unfortunately ....
(For the sake of justice, I’ll say that in mine - not everything is fine either !!! But in this - "not everything else .."))))
Author
Is it expensive or is there a shortage of spare parts? I’ll try to find a carriage ... the more the old one will be similarly gouged into the trash. And if alive, then this bike can still be normal. Spoil the bike for 250 rubles? Where is rationality?
Dmitrij,
new cross on a Lada 250 rubles. A piece of cardan in scrap metal

Here I am about the same ... A new one - is it worth buying so that you can immediately cook it with welding? And the old - so loosen up! (and therefore replaced))))
It’s better to adapt the carriage from the old Minsk bicycle ....
You seem to be right! But:
1.
I couldn’t find the bed with sufficient accuracy among those bought
Now you can buy everything (even a spaceship is not very expensive from Ilon Mask! smile );
2.
Well, I do not believe that this will not play !!!
maybe half a millimeter backlash!
And it seems to me, for home use it is quite!
3.
You can use the purchased bed,
If the purchase price exceeds the payment of my two working days - I’ll do it at work, on factory equipment, during paid working hours and from "free" materials! smile
4.
but you need to cut a lot and for a long time
Yes, not an industrial machine, but adaptable for home use!
5.
So, during this time, I will note with a square and on the workpiece ... And I will simply cut it off with a grinder ...
We need two frames, it will be faster to put emphasis once.
6. Mighty thing needed in the household!
Author
new cross on a Lada 250 rubles. A piece of cardan in scrap metal
that’s not, there won’t be any play in a good crosspiece,

In good ...)))
That is, we are buying a new one ...
Author
that is not, there will be no backlash in a good crosspiece, it should be "tight". Another question can spring pipe that goes from the cross to the grinder. Here you need something stronger, I guess.

Well, for the rest, yes, the necessary improvements. I don’t know, but for the node I give a rating of 5. This is reliable and accurate, IMHO.
In short ... Seriously ...
Well, I didn’t really like it ... Sorry ..
Will explain..
For example, I did my stanochka precisely because I could not find a bed with sufficient accuracy among the purchased ones. Everyone had a backlash !!!
..And here? .. Well, I do not believe that this will not play !!! It, if the "tail" of the grinder to the right-to-left "to attach" can and half a millimeter backlash! I am sure! (Schaub, I lived like that! I know Patam Shaw for the crosses ...))))))).
Hence the conclusion: for what? You can use a purchased bed if the characteristics have not improved.
Again, as correctly noted, WHERE A SPRING ???
If we consider the second use case, accuracy is not needed, but you need to cut a lot and for a long time. ..Yes, it will help ... If there is an assistant! ))). Otherwise, you will get tired of moving the workpiece each time, raising the grinder with one hand ... And if the workpiece is a solid rod? if she is 6 meters long?
In short ... Also not in the subject ...
And now, again: The emphasis is "walking as he wants"! It turns out, every time, before setting the corner, I have to perform dances with tambourine a square?
So, during this time, I will note with a square and on the workpiece ... And I will simply cut it off with a grinder ...
And finally ... Do you need to hold the blank by hand? Is there no fixation?

In short ... I liked the idea of ​​“op-pa !!! From the cross” ... Most likely, when I considered the options of my such machine, I would have grabbed it! ... But I would twist it in my hands ... and dropped it ...))))
And the author (such an impression) seized on her precisely because "it's cool." Jail and execution at the end ...... to "just make it work" ....
And take it off ...
And put it in youtube ...
I read ...
Author
We are waiting for Valera, if he cast a spell, then everything is buzzing)))
As I understand it, her normal position is "down"? Put a spring and make markings on the frame with corners and in general a cool thing will turn out.
Author
Yes, I also expect great popularity for this homemade
I liked it so much that my long-awakened conscience categorically forbade the search for petty quibbles! Bravo!
A bit with a frame in the pictures missed.

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